Electrostatic flocking machine

PHT Electrostatic flocking is based on the attraction of electricity to different substances. A strong magnetic filed is created by supplying high voltage current to the anode and having the cathode grounded. When the item with adhesive passes the magnetic filed, the fiber cuttings at the anode are attracted by the cathode and fly vertically onto the adhesive surface of the item. Thus, the fiber cuttings are densely planted on the item. After drying, the fiber cuttings are firmly bonded to the surface and a fine fiber-planted item is completed.

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Model

PHT - 80L

PHT - 100E

Power consumption

180 W

250 W

Voltage output

80 KVP

100 KVP

Current output

0 - 10 mA

Machine size cm

38 x 45 x 58

46 x 62 x 120

Machine weight

48 kgs

175 kgs

Power supply

AC  220 / 380 V / 50 Hz

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Application :
Since the planting is carried out by the attraction of positive and negative charges, items of any shape including; plane, curved, concave, convex or cubic, and located at any place like the wall, floor or ceiling,can be planted with this machine. Except for water, almost any substance can be applied to, including felt cloth, felt paper, wood wares, jewelry boxes, picture frames, clothes racks, ceilings, aluminum foils, hard wares, plastic toys, rubbers, sponges, ceramics, Christmas greeting cards, perpetual calendars, car polylon products, marbles, glass, interior decorations, fabrics, leathers, pulp products, emery paper or cloth, suitcases,handicrafts, and so on.
 
Adhesive and drying method
:
There are many kinds of adhesives. But the adoption of adhesives depends on the suitability for the item to be planted. The necessity of drying depends on the nature of substance planted. Felt cloth, for example, must be treated with heat at 130 - 150¢XC. The heat treating is usually performed with the use of vapor, gas, heavy or light oil, electricity or coke.

Characteristics :

1.

This unit employs feedback control and will automatically switch off power and set off an alarm signal in case of short-circuits, shock or leakage.

2.

Freely adjustable current will reduce current impact and defective rate, and will lengthen the service life of the unit.

3.

During flocking process if the powder becomes to thick, the safety switch will automatically trip off and set off an alarm, thus avoiding the flocking power from burning while maintaining a constant, good quality.

4.

This unit is composed of a rectifier made of noncombustible material and high quality components.The full wave rectifier will save flocking time while increasing production, resulting in both even and intensified flocking powder kept in an upright position.

5.

Applicable either in fully-automatic, semi-automatic or manual operation. Suitable for use in family production with easy operation and maintenance.

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Electrostatic flocking production flow chart

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Profile flocking and PU coating line

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This machine is special designed for various kinds of rubber and plastic profile flocking and PU coating such as door glass guide channels, weather stripping for doors, windows, trunks, etc.
With its high speed, it features excellent performance, a simplified operating process, labor savings, and stable product quality. The machine is easy to install and maintain, in addition, producing different shape of profile can be changed very quickly.

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Model

PHT - 053

Profile feeding conveyor

L 1300 x W 250 mm

Belt size

L 1270 x W 200 mm 

Surface treatment device

3 units volume control valve / 6 pcs adjustable brush stand

Adhesive application

3 units volume control valve / 12 pcs adjustable brush stand

Air blower motor

AC 1 HP

PU coating device 

Max. width 190 mm

Exhaust motor

AC 1 HP

Main motor

AC 1/4 HP x 4 units ( Inverter )

Material tank capacity

  20 kgs x 3 units

Flock chamber conveyor

W 150 mm

Main motor

AC 1 HP ( Inverter )

Control system

Automatic  

Intake & exhaust motor  

AC 1 HP 

Line speed

15 m / min ( Adjustable )

Electrostatic generator 

100 KV 

Air pressure

8 - 12 kg / cm

Machine dimensions

L 10000 x W 950 x H 2850 mm

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